12-press molding shop
Replaced whiteboard scheduling with live mold-changeover planning and per-press OEE. Changeover time cut ~30%, scrap down ~22%.
Pranavex builds fully custom manufacturing management systems for your exact operation. No templates. No generic tools. Just your factory, fully optimized.
Every factory runs differently. Different machines, different shifts, different bottlenecks. That's why generic SaaS keeps failing on production floors — it bends your workflow to fit the tool.
Pranavex flips that. We sit down with you, study your operation, and design a custom production management system built only for you. From scheduling logic to quality checks, every screen matches how you actually work.
One click and the savings calculator, case study, and module preview re-tune to your industry. Live — no reload.
Move the sliders. Every number below shows its formula. Mechanism breakdown is in the box underneath — read it before you trust the total.
Three savings lines, three honest mechanisms. If any of these don't match your floor, the calculator is wrong for your shop — say so on the call.
Most unplanned downtime isn't the machine failing — it's the machine sitting idle after something failed, while a supervisor figures out what the next job is, where the right tool went, or who's still on break. A live work-order + machine-status board collapses that "what's next?" gap from 20+ minutes to under a minute.
Why 40%, not 70%: The McKinsey 2023 manufacturing digitization report cites 30–50% reductions across deployed MES systems. We use the middle. The other 60% of your downtime — real machine failures, preventive maintenance, shift changes — is on you and your maintenance schedule, not on software.
Operators catch defects in real time instead of at the end of the lot. SPC charts flag drift before the next 200 parts go bad. Lot-level traceability means when a defect does escape, you know exactly which raw-material batch and which machine produced it — so you scrap 12 parts, not 800.
Why 35%, not 80%: A 2022 Industry Week scrap-reduction survey of mid-size manufacturers reports 25–55% reductions after deploying real-time QC. We use 35%. Some of your scrap is from operator error or bad raw material upstream — software can't fix those.
This one's not from a benchmark — it's from watching supervisors work. The average supervisor on a 10-machine floor spends 2–3 hours/day on: updating the whiteboard, calling operators for status, hunting for the right setup sheet, copying numbers into Excel, "where's the next job?" conversations. That's roughly 15 min per machine per day.
Why 15 min, not 30: Half of that admin time stays. You still need supervisors looking at the floor. The other half — the data-entry and chase-down work — goes away when the system is the source of truth.
Not a demo. Not a mock. A 60-second screen recording of a system we built and shipped.
A fixed, transparent path. No phase-2 surprises.
A starting toolkit we shape around the way your factory actually runs.
Plan shifts, machines and jobs against real capacity. Drag, drop, react to delays.
Issue, track and close orders on the floor — operators see only what matters to them.
Inline checks, scrap logging, traceability. Built around your standards, not a template.
Live stock, raw material flow, reorder logic. Tied directly to your production orders.
Anonymized snapshots from the last 12 months.
Replaced whiteboard scheduling with live mold-changeover planning and per-press OEE. Changeover time cut ~30%, scrap down ~22%.
Real-time line OEE + lot-level traceability tied to inventory. Audit prep cut from days to minutes.
Quoting → work orders → shipping in one flow. Owners see margin per job for the first time.
XXXX. Replace this with one or two sentences about why you started Pranavex — the broken floor experience, the wasted spreadsheets, the moment you knew custom beats SaaS.
No drawn-out enterprise rollouts. We scope tight, build fast, and ship a working system your floor uses on day one.
Your CNCs, your shifts, your part numbers, your QA flow. The software fits the floor, never the other way around.
You own the system. One clear price for what you actually need. No seat counts. No surprise renewals.
Final price scoped to your modules and integrations.Most clients land at ~$32k. No surprise change orders.
If the Day-14 pilot doesn't run on your floor as scoped, you walk — and we refund every dollar paid up to that milestone. No legalese. No friction.
Tell us a bit about your operation. We'll come back with a custom walkthrough — usually within a day.
Grab our 1-page comparison — the exact framework we use to scope every build. No drip campaigns. No sales follow-up unless you ask.